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ZF5-s42 problems

Discussion in 'Truck & Equipment Repair' started by ERWbuilders, Oct 24, 2011.

  1. ERWbuilders

    ERWbuilders Senior Member
    Messages: 843

    I recently changed the extension housing and in the prosses i pulled the syncro apart between the input shaft and the gear cluster. I cant figure out how to get it back together without the balls popping out and the top syncro plate to fit properly, I got it in once but it jammed up, anyone know the correct way to do this so i dont completely destroy this trans? 95 powerstroke infront of trans