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Wanted to Share my LightBar Rebuild

Discussion in 'Sno-Way Discussion' started by jjcc246, Feb 18, 2009.

  1. jjcc246

    jjcc246 Junior Member
    Messages: 26

    My light bar rotted a few years ago right where the square tube meets the channel. It was a lousy design in the first place. Butt welded on three sides of very thin metal. I did a temporary fix with metal straps, but i finally decided to do it right. I ground off the old weld points, cut a couple of pieces of 2"x2" square tube, cut the angle (about 55 degree cut), but welded and then added gussets that should have been there in the first place. It worked out pretty good and is very strong now. The light bar comes off pretty easy with a few bolts and makes it easy to work on. Just wanted to pass it along in case anyone has the same problem. Thanks for looking.

    Sno-Way 001 (Small).jpg

    Sno-Way 002 (Small).jpg

    Sno-Way 003 (Small).jpg

    Sno-Way 005 (Small).jpg

    Sno-Way 006 (Small).jpg
  2. basher

    basher PlowSite Fanatic
    from 19707
    Messages: 8,993

    Nice job! :salute:
  3. hydro_37

    hydro_37 PlowSite Veteran
    from iowa
    Messages: 3,790

    Looks great.